Afghan MRAP Ready Rates High

Afghan MRAP Ready Rates High

While the Marines don’t like the difficult maintenance required for MRAPs, their top operations officer says the service is keeping them rolling and relying on the ungainly trucks to get them to the fight.

The MRAPs and their smaller, more mobile cousins, the M-ATVs, are a “big plus, really performing well,” in the Afghanistan fight, Brig. Gen. David H. Berger, operations director Marine Corps HQ. They are sustaining readiness levels of 92 or 93 percent, he added. However, Berger also made clear the Marines still found MRAP maintenance less than exciting. I have heard from several Marines who operated in Iraq, where MRAPs operated at 70 readiness levels, that that they really hated maintaining them. MRAPs were difficult to work on and required much more maintenance then other standard Marine equipment.

But the Marines are figuring out how to work with them well enough to have started installing new suspension systems at Camp Leatherneck in Afghanistan. “They finished six last month,” Berger told reporters at the Pentagon this afternoon.


The Ospreys, which are doing much more than just ferrying Defense Secretary Robert Gates and his fellow VIPs around the country, are operating at a satisfactory readiness rate of “70 percent or so for the last few weeks,” Berger said. An 80 percent rate is “what you’re looking for,” but 70 percent is more than enough to keep Ospreys flying and useful, he added.

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As a veteran of OIF, we were the first ones to have to use the MRAPs. They may be good in Afghan due to the terrain, however, they are very top heavy and easy to flip and are a big liability when in an urban terrain.

This is honestly nothing more than upward career motivated brown nosing. The brass always touts how great new gear is but in reality the people who use it every day hate it for good reason. The MARINES are making numerous in field modifications just to keep the suspensions from breaking and to control the cab roll of them. Things that could have been addressed with proper testing conducted in places other than those with hard packed dirt roads. If the BRASS had listened to the troops rather than the contractors, the 1,000’s of M135’s that were hauled off to bombing ranges (even though they were in good condition) and sent to DRMO would have been better platforms to start with. The old style leaf spring solid axle suspensions could have been beefed up just by adding more leafs, the axle tubes could have been strengthened with gussets, the frame boxed, and a body added. The lower center of gravity would have greatly reduced the chance of roll over but still have given enogh clearance for the V hull. This also would have greatly reduced the cost because most of the work could have been performed in house by the military,

Boomer it’s statments like yours that elected officals like McCain need to hear! This crap goes on year after year We faced the same crap in Nam back in the 60’s…nothing has changed or so it seems

It’s obvious to me that BOOMER knows nothing of vechile dynamics or the effects of blast on a vehicle

GENERAL,

What do you know about blasts on vehicles from personal experience when it comes to the MRAP?

So general — do you build MRAPS for a living or something. I described the use of V hull to be used, and the same basic body style. My statement was that the M135 solid axle leaf spring suspension which has heavy duty gears built to take abuse and a lower stance should have been the starting point. As a matter of fact I know quite a bit about blast dynamics, like why we dont train to put limpet mines on round submarine hulls because they have no impact area, that was the ideal behind doing away with flat spots under vehicles and its being carried over to other platforms as well. But even with V hulls you will still loose wheels and hubs, especialy on independent front suspension systems because they are just weak to start with.

CONTINUED: The big issues with todays acquisitions is twofold. first issue is we no longer have the knowledge base of expert engineers in the government any longer and our engineering staff is getting younger and younger every year. Many of the engineers being hired are not qualified to do the job they are performing, they may have an enviromental eng. degree but still get hired for a mechanical position because they at least have an enginerring degree, is an American citizen and can hold a secret clearance (pretty sad isnt it) This stems from the fact that most American students stem away from engineering and scientific degrees because they are harder than an arts degree. This brings us to why we use COTS (components off the shelf) so much these days, we dont have anyone to really design anything for us. The problem with cots is if you dont know exactly what you need and how one component interfaces with another then you wind up with the new junk we are getting. Many of the engineers dont know how what they are responsible interacts with the next component,

Continued: look at mortar rounds you have 1 team for tail fins, one team for igniters, one team for bodies, one team for noses, one team for explosives and another for booster charges, then they are divided into more teams for smokes, training rounds, WP, HE and so on. and none know what the other does or how its made. The same is true with small arms ammo, it’s divided into caliber teams and most dont know anything about the weapons it’s fired from, the weapons teams handle those issues and they ralrely speak to each other. Neither side realizes how a simple change to save cost on the ammo can cause major wear and jamming issues to the rifles. Then it goes on to artillery and so forth. Cots and inexperiance is what is causing our issues today. Talk to anyone driving an MRAP or uparmored HUMVEE (and other vehicles as well) and all will agree the drive trains and supensions are too weak and constantly breaking).

OORAH BOOMER!!!!!!!

CONTINUED: This is especialy true on uparmoured and heavy vehicles, the gears and axle splines are too thin — shallow — and sharp for multi terrain use, especialy in heavy vehicles. because these are commercial items adapted to military platforms there was no forethought into them. Many of the issue occur when transversing from soft sand or gravel to hard pavement or packed earth, the wheels are spinning faster and the engine is reved higher in the soft stuff then you suddenly hit hard ground and you break of the teeth in the gears, break u-joints, or blow the engine. If they had tore everything apart they could have seen that if the gear teeth were larger and rounded of rather than machined square they would provide more stregnth and ruggedness (as was the case in the old m135 gears and as used by offroaders and monster truck builders today). But because the contracts were made without doing this investigation now we are stuck, the contractors know they can make just as much money providing spare parts over the years than if they accepted a contract mod to fix the problem, if we want these new rquirements they want a contract for a new vehicle.

How about troop dispersion? Instead of grouping four or more troops in one vehicle to make the vehicle a target of oppertunity for the enemy. Use single vehicles for each troop (motorcycle) and be sure to spread out the formation in case the enemy detonates a mine, (sorry we called them mines) unfortunatly the team may lose on of them, but the rest of the team could continue with the mission and or counter attack. The size of the motorcycle makes it a small target, it is agile, can be dropped to go to cover, air tansportable.

How many do you think could fit in a Chinook ready to ride? Sling load a few to the bottom of a black hawk with the troops in the chopper. You can transvers bad terrain and narrow roads.

Sorry, bad idea. The Generals that head the military industrial complex will not reap their just rewards from the companies that gave them their corporate position for selling bad hardware to the armed services. Another reason is the PC beauracrcy that runs the armed forces would not let it happen. You know the ones that are afraid that it is to risky and you might get hurt and they would get the blame for allowing troops to ride on two wheeled vehicles. To them C.Y.A. seems more important than U.S.A. Hey Sir do you think you might be able to make a deceision to-day???

God help our troops.

You’re absolutely right, Boomer. I work for the Govt in the JPO MRAP. The crap that we’ve got that passes for “engineers” is pathetic. If the contractors aren’t telling the engineers just what to do, then nothing gets done.

Were you the one who left the cupcakes in the coffee room today? You certainly are drinking the MRAP Kool-Aid.

Here’s a newsflash; I work in the M-ATV program office and can tell everyone that this vehicle is saving American Servicemen’s lives! Is it perfect, NO; are the bugs being worked out ‚YES! This acquisition was submitted as an Ugent Needs Statement because the up-armor HUMVEES were getting the crap kicked out of them by IEDs and the other MRAPs (very heavy) used in OIF could not traverse the terrain of OEF. Yes they are COTS vehicles; however, given the timeframe to field them, a typical 10 year acquisition would not cut it. So, don’t be so critical of this vehicle, it is doing exactly what the DoD wants it to do, save lives!!!

If all you know-it-alls think you can do a better job designing this equipment, get your frigging engineering degree and do something about it instead of running your mouth like you know you could do better. DoD requires COTS items, designing from scratch is not an option for certain components and systems. If you want to field equipment to fit the schedule requirements, it is just not an option. Also, I work for a defense contractor and I can tell you that we DO NOT hire environ engineers to do our Mechanical Engineering design work. Plus, given the cutback in defense spending we have been forced to lay off some very talented young engineers as well as some who are long in the tooth.

Some times a degree is a handicap because you spend too much time with pie charts and reports like you were taught in school to make you look smart, rather than picking up a wrench and getting the job done. History often repeats itself, Our troops had the same problem in NAM and fixed it themselves with an uparmoured M135 that could still traverse rough terrain and rice paddies. If a lot of our engineers had been vets from that era rather than protesters and baby boomers they might had remembered this and added modern light weight upgrades. I dont have a degree but I have real world experience and know for a fact that while it helps a bit that your V hull bootm should actualy be round, a V hull still has flat spots and if the explosion is off to the side you still have a large flat spot for the blst to impact that would not be there on a round bottom. Therefore you could get the same ammount of protection with less weight.

Boomer, you do have some valid points and then again you go off on a tangent putting-down young engineers. I belevie all of us have been there and had to learn and adapt to new ideas and come-up with solutions. Nobody is born an expert, but you become one if you work hard. There are a lot of problems with our ground vehicles, some are related to the harsh environment we are in and others are related to design requirements that we had to follow. Starting from scratch is not the answer to the problems, there is high costs envolved when you take that route. Reverse engineering is one solution but we are at the mercy of COTS or MCOTS items and there specs. So, easy on the new generation and maybe we should encourage them so they can do better.

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